In today’s era, we are surrounded by lots of material, which have to be cut or in proper shape. For example, anyone has to cut a wooden or plastic material during working with them or for making a window or shed, etc. A manufacturer who wants to make furniture also has to cut or shape the wooden material. Which is certainly not possible without a proper cutting tool. Because cutting or giving shapes to the material is the job of cutting tools.
In the modern market, several options are available for cutting tools. Starting with simple materials like wood is very easy to cut as it is a soft material. Other than this, other materials are hard like plastic and so on. Which requires strong or harder cutting machines or tools. Thus, here solid carbide cutting tool is the best option for cutting those materials.
What is a solid Carbide Cutting Tool?
In the market, several options are available for cutting tools. However, among them, a solid carbide-cutting tool is one of the best choices. It is the hardest material, which could easily cut plastic or even iron material. These tools are made from cemented tungsten carbide. Anyone could buy them easily for commercial and industrial purposes. They are available in numerous sizes. These instruments can hold their cutting-edge hardness for an extensive period.
Furthermore, they save time, which is used to cycle the machine. The reason behind this, they work at a higher speed. In addition to this, they deliver an excellent surface finish.
A manufacturer does not have to worry about the lifespan of a solid carbide cutting tool. As they are very excellent when it comes to their longevity. It could not easily break or wear and tear. Those tools are just used for those above-mentioned purposes. Other than these, can be used for turning and face mills.
Because of those cutting tools dealing with abrasive material become very easy.
Some raising doubts about the excellency of solid carbide tool
Anything is not perfect. And that is why people’s minds always pop up some questions regarding all things. Solid carbide tool is also facing these doubts like the ability of hardness, cutting hard tools, etc. Some of the doubts are articulated in this article.
The ability of the carbide tool is higher than the speed steel tool?
Solid carbide cutting tools are very harder than high-speed steel tools. But, it is not only one ability that differentiates carbide and high-speed tools. A carbide-cutting tool offers longevity and speed. In addition to this, the red hardness of carbide steel ranges from 800 to 1000 degree Celsius while high-speed steel tops at around 650 degrees Celsius.
Is the strength of carbide higher than that of steel?
Steel and titanium are less hard than tungsten carbide or carbide tools. For starters, it positions on 9 or 9.5 on Moh’s scale of hardness and features of Vickers number of around 2600. It too has Yong’s modulus extending from 530-700 GPa. Carbide itself might be a chemical compound, made from equal amounts of tungsten and carbon particles. It comes as a dark powder which you will press and turn into different shapes.
Is Carbide capable of cutting hardened steel?
Cutting tools have to face many tapping troubleshooting, and cutting steel is one of them. It is not easy to cut through hard steel as the pressure of the cutting tool has to be high. If hardened steel is cut with the help of standard micro-grain then it is not possible. Because the hardest steel has much stronger than carbide. That is why dry machining is utilized to cut solidified steel. On the other hand, there are variations of carbide instruments that can cut through solidified steel.
Nanogarin carbide and Ultrafine Micrograin Carbide are one of the best choices for cut-hardened steel. If you use tools made of those materials then you could easily cut through into hard materials as well. These carbide variants have benefits. The first one is that carbide variants are denser and another one is that they have higher heat resistance. Both of these properties combined make these variations fabulous for cutting through-hardened steel.
Summarise
For a long time carbide cutting tools have been used. However, with time they started to replace old tools which used different materials. Carbide tools are amazing in nearly all their applications. These are the most chosen tools as they make the cleanest and straightest cuts.
Carbide-cutting tools are well known to cut plastic, wood, steel, hardened steel, or even titanium. Although these cutting tools are a bit expensive, they are worth it. As they have a longer life than other tools. Which means it can be usable for a long period. Because of their incredible cutting speed and higher heat resistance, they are fabulous speculations to form.